Intermittent bonded ribbon production line explained
Equipment for producing rollable formats in optical-fiber manufacturing is provided by Shanghai Weiye Optic Fiber Communication Equipment Co., Ltd. Buyers can evaluate the capacity of this setup against their intended product range because it is designed for 12- and 16-fiber ribbons. Factory space and installation needs may also be affected by the system’s split-type construction.
Intermittent Bonded Ribbon Fibers In Stainless Steel Tube Fiber Secondary Coating Line
For this specific production line, the listed construction speed is 600 m/min. The process combines fiber pay-off, gathering and guiding, intermittent resin dispensing, UV-LED curing, visual monitoring, capstan pulling, and take-up. When assessing suitability, the entire process matters rather than speed alone.
Before purchasing, check factory utilities, reel requirements, available floor space, and installation conditions. Request the supplier’s documentation package and verify that the system matches your cable design and operating needs. Addressing these details in advance may reduce setup delays and support a smoother start.
Key Takeaways
- Intended to produce rollable 12- and 16-fiber formats.
- Specified equipment speed: 600 m/min.
- Features a split-type construction.
- Curing, monitoring, pulling, and take-up stages are included.
- Before purchasing, verify utilities, reels, installation requirements, and supplier documentation.
Intermittent Bonded Ribbon Production Line
Explore The Intermittent Bonded Ribbon Production Line
Three mold groups help form rollable IBR formats by positioning fibers for small adhesive dots. Operators can adjust the mold position from 0 to 15 mm to maintain consistent spacing and shape.
Make Rollable Fiber Ribbons Using Precision Bonding
A 16-spool pay-off supplies fiber to the machine, while guide rollers with U-shaped grooves keep individual strands organized. Hard-anodized roller surfaces support steady contact during processing. The adjustable valve arrangement supports 12F and 16F layouts, using 5+5+1 valves for 12 fibers or 5+5+5 for 16. Confirm the appropriate tension control settings with the supplier for your cable design.
Support 12- And 16-Fiber Configurations At Speeds Up To 600 m/min
Construction speed is specified at up to 600 m/min. The listed reel dimensions, Φ236 mm × Φ25.4 mm × 108 mm and Φ267 mm × Φ25.4 mm × 180 mm, correspond to pay-off reel options holding 25.2 km or 50.4 km of fiber. T-type and fiber-optic take-up reels are also available for this system. Compare reel capacity with your operational requirements and expected changeover time.
Examine The Production Line’s Main Equipment And Controls
Consistent output depends on coordinating tension, resin placement, and UV exposure. Operators can use the system to match settings with the needs of their cable design and fiber ribbon.
Manage Fiber Tension, Resin Dispensing, And UV-LED Curing Together
Electro-pneumatic adjustment is used for each pay-off unit. Dispensers can run independently or in linked groups, with adhesive-dot spacing and counts configured through the interface.
Three pre-curing ovens support the mold groups ahead of UV-LED post-curing. Ask the supplier to check resin compatibility and the relevant operating conditions.
The Siemens PLC and touchscreen display lamp current and oven temperature, generate alarms, and support preset lengths. Check the required cabinet and power supply arrangements before purchasing.
| Stage | Technical Specification | Buyer verification |
| Tension of fibers | Pay-off: 0.4 to 2 N, ±0.02 N; capstan: 50 to 500 g, ±5 g accuracy | Match settings to cable needs |
| Dispensing of resin | Individually operated or linked units with adjustable adhesive-dot spacing and count | Review interface settings |
| UV-LED curing | Three 800 W pre-curing ovens; one 6 kW post-curing oven; 395 nm ± 3 nm; at least 85% cure under stable, high-speed conditions | Verify compatibility with the resin |
| Process monitoring | Siemens S7-1200 or S7-1500 PLC; 10.4-inch touchscreen; real-time lamp current and oven temperature, alarms, preset lengths | Verify cabinet and power supply requirements |
Prepare Line Configuration, Installation, And Operating Conditions
Prepare a designated area before the equipment arrives. An enclosed, clean, dry, draft-free space is needed for the optical fibre system. Keep the temperature from 15°C to 25°C, with humidity at or below 85%. Maintaining these conditions supports equipment protection and operating precision.
Review site utilities, electrical capacity, cabinet space, and cable design with your facilities team. Nitrogen at 7 bar with 99.99% purity and compressed air at 6 bar are required for the system. A three-phase, five-wire electrical supply rated 380 V ±10% is required.
- Reserve room for the cabinet, components, resin, and access to service parts. Before starting the line, confirm the temperature settings and tension control.
- Plan around the specified reel dimensions of Φ410 mm × Φ50.8 mm × 391 mm. Reels of up to 30 kg can be handled by the take-up unit.
- Include the main power feed-in cable in your site plan. Connection cables and cable trays are not supplied with the equipment.
Before ordering, confirm the supply scope, reel types, and installation requirements. This assessment can reduce setup time and help prevent later delays. Ask the supplier to verify settings for your fiber and cable design, including lamp accuracy and operating conditions. Clear planning enables a smoother startup for the production system.
Obtain Pricing For A Ribbon Production Solution Matched To Your Needs
At its stated speed of 600 m/min, this line can be considered by manufacturers producing rollable 12- or 16-fiber formats. When requesting a quote, share your fiber layout, output goals, cable requirements, reel preference, and factory conditions.
Confirm that the proposed system includes the 16-spool pay-off, UV-LED curing arrangement, take-up capacity, and relevant options. Examine the included components, dispensing-head options, unit functions, and cable design prior to ordering.
Listed documents include operating and maintenance manuals, a general layout drawing, electrical schematics, and a wear-parts list. Reviewing these documents can clarify setup time and future service requirements.
Contact Shanghai Weiye Optic Fiber Communication Equipment Co., Ltd. to request pricing and configuration details that suit your output plan and site utilities. Verify the supply scope and replacement parts before purchase.
